Date:

February 11, 2025

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Company, Industry News, Products, Sustainibility, Tips & Tricks,

Safe transportation of damaged lithium and sodium-ion batteriesRegulations and labeling according to ADR 2025

The transportation of damaged lithium and sodium-ion batteries poses a significant challenge. To ensure that hazardous batteries are transported safely in accordance with ADR 2025 regulations, all requirements regarding packaging, labeling and safety precautions must be observed. Especially in the case of defective or damaged batteries, the correct labels and packaging instructions are crucial to minimize risks.

ADR 2025 Special provision 376

Requirements for damaged lithium and sodium-ion batteries

Special regulation 376 (SV 376) of ADR 2025 concerns lithium-ion and sodium-ion batteries that are damaged or defective and no longer meet safety requirements. Affected batteries include:

  • Defective lithium-ion batteries and sodium-ion batteries identified for safety reasons,
  • Leaking or degassing batteries,
  • Cells or batteries with external or mechanical damage.

Batteries covered by these regulations must be marked with special labels and transported in accordance with established packaging instructions.

ADR-konforme Etiketten für beschädigte Lithium-Ionen- und Natrium-Ionen-Batterien gemäß SV376

Labeling of damaged lithium and sodium-ion batteries

  • In order for damaged batteries to be transported safely, they must be correctly labeled in accordance with the ADR 2025 specifications. The packages must be marked “DAMAGED/DEFECTIVE LITHIUM-ION BATTERIES”, “DAMAGED/DEFECTIVE LITHIUM METAL BATTERIES”or “DAMAGED/DEFECTIVE SODIUM-ION BATTERIES”.

Our ADR compliant labels provide an efficient solution for proper labeling:

  • Format: 105×74 mm
  • Material: Robust polyethylene (PE)
  • Print: Weather-resistant and durable
ADR-konformes Etikett für beschädigte Lithium-Ionen-Batterien gemäß Sondervorschrift 376

ADR SV376 Label for damaged lithium-ion batteries

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ADR-Kennzeichnung für beschädigte Lithium-Metall-Batterien gemäß SV376

ADR SV376 Label for damaged lithium metal batteries

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ADR-Kennzeichnung für beschädigte Natrium-Ionen-Batterien nach Sondervorschrift 376

ADR SV376 Label for damaged sodium-ion batteries

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Packaging requirements for defective lithium and sodium-ion batteries

According to the ADR 2025 regulations, damaged lithium and sodium-ion batteries must be safely packed in accordance with packing instructions P 908 or LP 904 of 4.1.4.1 or 4.1.4.3. These instructions ensure that dangerous reactions, such as fires or the release of toxic gases, are prevented during transportation.

ADR-konforme Etiketten für Lithium-Ionen- und Natrium-Ionen-Batterien zur Entsorgung und Recycling gemäß SV377

Special provision 377: Disposal and recycling of lithium and sodium-ion batteries

Special regulation 377 (SV 377) regulates the transport of lithium and sodium-ion batteries that are transported for disposal or recycling. Packages containing such batteries must be marked with the inscription “LITHIUM BATTERIES FOR DISPOSAL” or “LITHIUM BATTERIES FOR RECYCLING” or “SODIUM-ION BATTERIES FOR DISPOSAL” or “SODIUM-ION BATTERIES FOR RECYCLING”.

According to packing instruction P 909 of subsection 4.1.4.1, batteries must be appropriately packaged for transport for disposal or recycling. No special regulations from paragraph 2.2.9.1.7 a) to e) apply.

ADR-konformes Etikett für Lithium-Ionen-Batterien zur Entsorgung gemäß SV377

ADR SV377 Label for lithium-ion batteries for disposal

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ADR-konformes Etikett für Lithium-Ionen-Batterien zum Recycling gemäß SV377

ADR SV377 Label for lithium-ion batteries for recycling

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ADR-konformes Etikett für Natrium-Ionen-Batterien zur Entsorgung gemäß SV377

ADR SV377 Label for sodium-ion batteries for recycling

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ADR-konformes Etikett für Natrium-Ionen-Batterien zum Recycling gemäß SV377

ADR SV377 Label for sodium-ion batteries for disposal

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Why is correct labeling and packaging crucial?

The correct labeling and packaging of defective lithium and sodium-ion batteries is not only required by law, but also plays a key role in preventing potential hazards such as fires or explosions. When transporting damaged batteries, transport authorities and recipients must be able to recognize the hazard and take appropriate safety measures.

Safe and legally compliant delivery: labels and packaging solutions for the transportation of lithium and sodium-ion batteries

Our ADR 2025 compliant labels and packaging solutions offer you a quick and easy way to transport your damaged lithium and sodium-ion batteries safely and in compliance with the law. Order your ADR labels from our store today and ensure your dangerous goods are labeled and packaged securely in accordance with regulations.

FAQ: Transport and disposal of lithium and sodium-ion batteries in accordance with ADR 2025

FAQ

How must damaged lithium or sodium-ion batteries be transported in accordance with ADR 2025?

Damaged or defective lithium-ion and sodium-ion batteries must be transported in accordance with special provision 376 of ADR 2025.

These include, among others:

  • Batteries with external damage
  • Leaking or degassed cells
  • Batteries that cannot be diagnosed before transport

The packages must be marked with “DAMAGED/DEFECTIVE LITHIUM-ION BATTERIES” or “DAMAGED/DEFECTIVE SODIUM-ION BATTERIES”.

What labeling is required for damaged lithium and sodium-ion batteries?

Damaged or defective lithium-ion and sodium-ion batteries must be packed according to packaging instructions P 908 or LP 904.

If a battery is prone to a dangerous reaction, regulatory approval is required for transport.

What regulations apply to the transportation of lithium or sodium-ion batteries for disposal or recycling?

Batteries for disposal or recycling are subject to special regulation 377 of ADR 2025.

These must be packed in accordance with packaging instructions P 909.

The packages must be marked with one of the following inscriptions:

  • “LITHIUM-ION BATTERIES FOR DISPOSAL”
  • “LITHIUM-ION BATTERIES FOR RECYCLING”
  • “SODIUM ION BATTERIES FOR DISPOSAL”
  • “SODIUM ION BATTERIES FOR RECYCLING”

What packaging regulations apply to damaged lithium and sodium-ion batteries?

Defective lithium and sodium-ion batteries must not be transported without special protective measures.

They must be transported in shockproof, leakproof packaging to avoid hazards such as fire or gas release.

Why is the correct labeling of damaged batteries important?

Damaged batteries have a higher risk of fire, explosion or dangerous gas formation. The labeling ensures that they are handled properly.

Where can I buy ADR-compliant labels for damaged lithium and sodium-ion batteries?

ADR-compliant labels for damaged lithium-ion batteries and sodium-ion batteries are available in specialized dangerous goods shops, such as the BOXLAB Online Shop openshop.boxlab-services.com. These labels are made of weather-resistant material and comply with legal requirements.

What are the dangers of damaged lithium or sodium-ion batteries?

Damaged lithium and sodium-ion batteries can:

  • Cause fires if a short circuit occurs,
  • Release toxic gases,
  • Danger of explosion if cells are damaged.
    Therefore, special transport and packaging requirements are required in accordance with ADR 2025.

A selection of our products

BOXLAB Placards
4in1 MultiMark Gefahrzettel, individualisiert, 297x148mm, 2 Stk je Blatt
3in1 MultiMark Gefahrzettel, individualisiert, linksrotiert, 148x105mm, 4 Stk je Blatt
Gefahrzettel Rolle
BOXLAB Warntafeln
Kennzeichen ADR Sondervorschrift 188, UN3481, 100x100mm, 1 Stk pro Blatt
Norm DIN EN ISO 7010 die europaweit einheitlicher Standard für die Sicherheitskennzeichnung ist
Tankcontainer / Container Etikett, Stapler, 295x200mm, 1 Stk pro Blatt
GHS Etikett 105x74mm, 8 Etiketten je Blatt
BOXLAB Hazard Line - Socken, 4.3 Dangerous When Wet, Größe 42-45
Hilfsmittel von BOXLAB Services
Norm DIN EN ISO 7010 die europaweit einheitlicher Standard für die Sicherheitskennzeichnung ist
ADR Kennzeichen, elektronisches Beförderungspapier, 250x250mm, 1 Stk je Blatt
Gefahrgutetikett "GHS Etikett" gem. ADR, RID, IATA, IMDG Code
BOXLAB Technische Namen

BOXLAB Services Labels - Secure and standard-compliant labeling

When transporting dangerous goods and sensitive materials, clear and compliant labeling is essential. BOXLAB Services labels offer the highest quality, durability and compliance with applicable regulations.

Why BOXLAB Services labels?

  • Compliant with all guidelines
  • Weather resistant & temperature resistant
  • High quality print for maximum readability
  • Available partly as sheets or rolls

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Conclusion: ADR 2025 and the safety of transporting damaged batteries

The ADR 2025 regulations provide a clear framework for the safe transportation of lithium-ion batteries and sodium-ion batteries. Especially in the case of damaged or defective batteries, correct labelling and safe packaging are crucial to minimize hazards and comply with legal requirements. Our products help you to optimally comply with these regulations.c

Get free advice now

Contact us today to find out more about our dangerous goods labels and other intralogistics solutions and to arrange a personal appointment.

Get in touch

Mischa Feig

CEO and Founder

+49 174 3199 452

mischa@boxlab-services.com